Monomers in ABS polymer
ABS polymer grains
CompTox Dashboard (EPA)
|Insoluble in water|
|Acrylonitrile, butadiene and styrene (monomers)|
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
|(what is ?)|
|Acrylonitrile butadiene styrene
|Density (ρ)||0.9–1.53 g/cm3; median, 1.07 g/cm3|
|Thermal conductivity (k)||0.1 W/(m·K)|
|Linear thermal expansion coefficient (α)||12×10−5 K−1|
Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)x·(C4H6)y·(C3H3N)z) is a common thermoplastic polymer. Its glass transition temperature is approximately 220 °F (104 °C).[failed verification] ABS is amorphous and therefore has no true melting point.
ABS is a terpolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. The proportions can vary from 15% to 35% acrylonitrile, 5% to 30% butadiene and 40% to 60% styrene. The result is a long chain of polybutadiene crisscrossed with shorter chains of poly(styrene-co-acrylonitrile). The nitrile groups from neighboring chains, being polar, attract each other and bind the chains together, making ABS stronger than pure polystyrene. The acrylonitrile also contributes chemical resistance, fatigue resistance, hardness, and rigidity, while increasing the heat deflection temperature. The styrene gives the plastic a shiny, impervious surface, as well as hardness, rigidity, and improved processing ease. The polybutadiene, a rubbery substance, provides toughness and ductility at low temperatures, at the cost of heat resistance and rigidity. For the majority of applications, ABS can be used between −20 and 80 °C (−4 and 176 °F), as its mechanical properties vary with temperature. The properties are created by rubber toughening, where fine particles of elastomer are distributed throughout the rigid matrix.
ABS provides favorable mechanical properties such as impact resistance, toughness, and rigidity when compared with other common polymers. A variety of modifications can be made to improve impact resistance, toughness, and heat resistance. The impact resistance can be amplified by increasing the proportions of polybutadiene in relation to styrene and also acrylonitrile, although this causes changes in other properties. Impact resistance does not fall off rapidly at lower temperatures. Stability under load is excellent with limited loads. Thus, by changing the proportions of its components, ABS can be prepared in different grades. Two major categories could be ABS for extrusion and ABS for injection molding, then high and medium impact resistance. Generally ABS would have useful characteristics within a temperature range from −20 to 80 °C (−4 to 176 °F).
The final properties will be influenced to some extent by the conditions under which the material is processed to the final product. For example, molding at a high temperature improves the gloss and heat resistance of the product whereas the highest impact resistance and strength are obtained by molding at low temperature. Fibers (usually glass fibers) and additives can be mixed in the resin pellets to make the final product strong and raise the maximum operating temperature as high as 80 °C (176 °F). Pigments can also be added, as the raw material original color is translucent ivory to white. The aging characteristics of the polymers are largely influenced by the polybutadiene content, and it is normal to include antioxidants in the composition. Other factors include exposure to ultraviolet radiation, which additives are also available to protect against.
ABS polymers are resistant to aqueous acids, alkalis, concentrated hydrochloric and phosphoric acids and animal, vegetable and mineral oils, but they are swollen by glacial acetic acid, carbon tetrachloride and aromatic hydrocarbons and are attacked by concentrated sulfuric and nitric acids. They are soluble in esters, ketones (such as acetone), chloroform, and ethylene dichloride. They also offer poor resistance to chlorinated solvents, alcohols and aldehydes.
Even though ABS plastics are used largely for mechanical purposes, they also have electrical properties that are fairly constant over a wide range of frequencies. These properties are little affected by temperature and atmospheric humidity in the acceptable operating range of temperatures.
ABS is flammable when it is exposed to high temperatures, such as those of a wood fire. It will melt and then boil, at which point the vapors burst into intense, hot flames. Since pure ABS contains no halogens, its combustion does not typically produce any persistent organic pollutants, and the most toxic products of its combustion or pyrolysis are carbon monoxide and hydrogen cyanide. ABS is also damaged by sunlight. This caused one of the most widespread and expensive automobile recalls in US history due to the degradation of the seatbelt release buttons.
ABS is one of many types of thermoplastic with biomedical applications, with injection-molded components being easy to manufacture for single-use. It can be sterilized by gamma radiation or ethylene oxide (EtO).
|Young's Modulus (GPa)||2.28|
|Tensile Strength (MPa)||43|
|Flexural modulus (GPa)||2.48|
|Flexural Strength (MPa)||77|
|Notched Izod (kJ/m)||0.203|
|Heat Deflection Temperature, 1.81 MPa, (C)||81|
ABS is derived from acrylonitrile, butadiene, and styrene. Acrylonitrile is a synthetic monomer produced from propylene and ammonia; butadiene is a petroleum hydrocarbon obtained from the C4 fraction of steam cracking; styrene monomer is made by dehydrogenation of ethyl benzene — a hydrocarbon obtained in the reaction of ethylene and benzene.
According to the European plastic trade association PlasticsEurope, industrial production of 1 kg (2.2 lb) of ABS resin in Europe uses an average of 95.34 MJ (26.48 kW⋅h) and is derived from natural gas and petroleum.
ABS is manufactured in a variety of grades, but for precision machining of ABS structural parts, it is recommended to use Machine Grade ABS. Machine Grade ABS is easily machined via standard machining techniques including; turning, drilling, milling, and sawing. ABS can be chemically affixed to itself and other like plastics.
ABS is widely used as a material for 3D printing, as it is a strong and cheap thermoplastic. For 3D Printing purposes, ABS is extruded into filament so it can be fed through the 3D printer. When being used in a 3D printer, ABS is often melted in a 3D printer at temperatures close to 240°C (463°F), as it very quickly melts it. ABS is only used in FFF/FDM 3D printers, as resin 3D printers can not melt plastic.
ABS's light weight and ability to be injection molded and extruded make it useful in manufacturing products such as drain-waste-vent (DWV) pipe systems. Musical instruments such as recorders, plastic oboes and clarinets, piano movements, and keyboard keycaps are commonly made out of ABS.
Other uses include golf club heads (because of its good shock absorbance), automotive trim components, automotive bumper bars, binoculars, inhalers, monoculars, nebulizers, non-absorbable sutures, tendon prostheses, drug-delivery systems tracheal tubes, enclosures for electrical and electronic assemblies (such as computer cases), protective headgear, whitewater canoes, buffer edging for furniture and joinery panels, luggage and protective carrying cases, pen housing, and small kitchen appliances. Toys, including LEGO (Lego bricks have been made from ABS since 1958) and Kre-O bricks, are a common application.
Household and consumer goods comprise the major applications of ABS.
When it is used as a filament for the 3D printing by fused deposition modeling, it is suitable due to the high stability and various post-processing options (sanding, painting, gluing, filling), especially for the production of prototypes. Particular forms of ABS filaments are ABS-ESD (electrostatic discharge) and ABS-FR (fire resistant), which are used in particular for the production of electrostatically sensitive components and refractory prefabricated parts.
ABS is stable to decomposition under normal use and polymer processing conditions with exposure to carcinogens well below workplace exposure limits. However, at higher temperatures at or above 400 °C (750 °F) ABS can decompose into its constituents: butadiene (carcinogenic to humans), acrylonitrile (possibly carcinogenic to humans), and styrene (reasonably anticipated to be a human carcinogen).
Ultrafine particles (UFPs) may be produced at lower temperatures (such as in 3D Printing). Concerns have been raised regarding airborne UFP concentrations generated while 3D printing with ABS, as UFPs have been linked with adverse health effects.
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