Cougar (MRAP)


The Cougar is a mine-resistant ambush-protected (MRAP) and infantry mobility vehicle structured to be resistant to landmines and improvised munitions.

Cougar H (4×4)
Cougar in service with a US Marine unit in Iraq
TypeInfantry Mobility Vehicle
Place of originUnited States
South Africa
Service history
Used bySee Operators
WarsIraq War
War in Afghanistan
War in Donbass
Second Libyan Civil War[1]
Production history
DesignerTechnical Solutions South Africa
ManufacturerForce Protection, Inc.
Unit cost$475,000
VariantsSee Variants
MassCurb: 32,000 lb (14.5 t)
Gross max: 38,000 lb (17.2 t)[2]
Length19.41 ft (5.91 m)
Width9.0 ft (2.74 m)
Height8.67 ft (2.64 m)

Optional remote weapon station (Common Remotely Operated Weapon System II)
Optional firing ports
EngineCaterpillar C-7 Diesel I6
330 HP (243 kW)
Payload capacity6,000 lb (2.72 t)[2]
TransmissionAllison 3500SP automatic[3]
Suspension4×4 wheeled
Ground clearance15 in (410 mm)
600 mi (966 km)
Maximum speed 65 mph (105 km/h)
Cougar HE (6×6)
Mine resistant ambush protected vehicles.jpg
Cougar HE
Place of originUnited States
South Africa
Service history
Used byUnited States Armed Forces
British Army
WarsIraq War
Production history
DesignerTechnical Solutions (South Africa)
ManufacturerForce Protection, Inc.
Unit cost$644,000
VariantsSee Variants
MassCurb: 38,000 lb (17.2 t)
Gross max: 49,000 lb (22.2 t)[4]
Mastiff: 50,000 lb (22.7 t) maximum[5]
Length7.08 m (23.25 ft)
Width2.74 m (9.0 ft)
Height2.64 m (8.67 ft)

Armorallround protected from .50 cal[6]
Optional remote weapon station (Common Remotely Operated Weapon System II)
Optional firing ports
EngineCaterpillar C-7 Diesel I6
243 kW (330 hp)
Payload capacity13,000 lb (5.90 t)[4]
TransmissionAllison 3500SP automatic
Suspension6×6 wheeled
Ground clearance15 in (410 mm)
600 miles (966 km)
Maximum speed 65 mph (105 km/h)

It is a family of armored vehicles produced by Force Protection Inc, which manufactures ballistic and mine-protected vehicles. The vehicles are integrated by Spartan Motors.[3] These vehicles are protected against small arms, land mines and improvised explosive devices (IEDs) using a combination of design features and materials to protect both the crew and engine compartment against a wide range of attacks.[7] A Monocoque type, V-shaped hull extends to the engine bay and serves to direct the blast away from under the vehicle. The dual air-conditioners help keep heavily dressed troops from overheating in temperatures over 100 °F (38 °C) in Iraq.


Force Protection, Inc. was formed in 2002 when Sonic Jet purchased Technical Solutions Group, using the name Sonic Jet until 2004. Technical Solutions Group had been a defense company in the US that was involved in a range of products, including mine-resistant vehicles based on South African designs. A few vehicles were sold to the US Army for evaluation, and a small fleet of heavily protected vehicles was sold to the British Army in 2001.[8]

In 2004, the new Cougar was designed by a small British-led team in the US at Force Protection, Inc., in response to an urgent requirement by the US Marine Corps. This was a new design, developed in the US, based on an evolution of vehicle mine-protection technology used by the South African Army and Rhodesian Security Forces since the 1970s. The very first sketches of the new vehicle were made in late March 2004 in response to those initial USMC inquiries. The rapid development and production that followed were based upon the USMC request that the first vehicle is delivered within 6 months of an order – which was subsequently placed in mid-April 2004 for 27 units.

The new design was called Cougar to provide a degree of continuity with the older designs but had little in common with them. The former vehicles were almost entirely non-compliant with NATO standards for protection, human factors, and safety, which made those designs obsolete. The Cougar was effectively a totally new vehicle that incorporated the latest US-made automotives, a new hull design, and structure, as well as built-in growth potential, including dimensions that allowed for the addition of the latest armor and protection systems.

After being built, the first vehicle was only trialed by doing some circuits of the company campus and trundling over a few rocks and beams set up by the designer to provide a degree of shake-down testing as well as a demonstration course. Urgent operational requirements dictated that the first unit be shipped to the theatre as fast as possible and those involved in the project decided that the risk of doing so was outweighed by the advantages of having the vehicle available. The Cougar was fully trialed when it became part of the MRAP program.

The first Cougars were called "hardened engineer vehicle" (HEV), which became "Joint Engineering Rapid Response Vehicle" (JERRV) when the Army joined the program, and then MRAP for political reasons when the requirement for many thousands of units was issued.

Some 4,000 of these vehicles were fielded under the US military's MRAP and other vehicle programs.[9] US Defense Secretary Robert Gates demanded that the vehicles be ordered in larger numbers after the Marines reported in 2004 that no troops had died in more than 300 IED attacks on Cougars.[8] Since then, Cougar vehicles have been hit by IEDs many times in Iraq with few fatalities. Britain chose the Cougar over the RG-31 Nyala for their "Mastiff" APV.[10][needs update]

As of December 2011, the Pentagon planned to add the CROWS II remote weapon station and the Frag Kit 6 anti-EFP armor.[citation needed]

Official data states that the Cougar is able to withstand a blast of at least 14 kg (30.86 lb) TNT under a wheel and 7 kg (15.43 lb) TNT under a belly.[11]


The Cougar comes in two main configurations, a 4×4, and 6×6. It is designed for the transport and protection of troops and equipment, especially against mines or IEDs. The two main configurations come in specific variants.

Cougar HEV (Hardened engineer vehicle)
4×4 and 6×6 vehicles ordered in 2004 by the USMC.
Badger ILAV (Iraqi Light Armored Vehicle
Based on the Cougar and manufactured by FPII and BAE Systems for the Iraqi Army. The ILAV is based on the Cougar, which can carry ten passengers (the six-wheel version can carry 16). The Cougar/ILAV vehicle uses a capsule design to protect the passengers and key vehicle components from mines and roadside bombs. The larger Cougar costs about $730,000 each,[citation needed] fully equipped. The Cougars have been very popular with American troops, and with Iraqis who have worked with them. 865 ILAVs were ordered by Iraq and 18 by Yemen. The ILAV gives the Iraqis the same degree of protection that most Coalition troops have.
Cougar JERRV (Joint EOD rapid response vehicle)
4×4 and 6×6 variants for the US Army, USAF, and USMC. Approx. 200 ordered in 2005 and 2006, with another 200 ordered in late 2006 but now called MRAPs to take account of the new US military/political initiative to be seen to be responding to public concerns about casualties.[citation needed]
Cougar ISS
Based on the Cougar 4×4, the ISS is fitted with an integrated independent suspension system that gives the vehicle increased cross-country mobility.[12]
Ridgback PPV (Protected Patrol Vehicle)
British version of the Cougar 4x4 from FPII base vehicles with a British armor package and electronics, including installation of Enforcer remote weapon stations on some vehicles. In 2015, Salisbury coroner David Ridley raised several "points of concern" relating to the vehicle when recording a narrative verdict on the deaths of four soldiers who drowned in Helmand, Afghanistan in June 2010.[13]
Mastiff PPV (Protected Patrol Vehicle)
British version of the Cougar 6×6 which arrived in Afghanistan during December 2006, with FPII providing the base vehicle and NP Aerospace in the UK integrating electronics and the British armor package. Mastiff 2 is an improved version with a capacity of 2 + 8 which arrived in Afghanistan during June 2009. The Mastiff is armed with a 7.62 mm GPMG, 12.7 mm heavy machine gun or 40 mm grenade machine gun.
Mastiff 2 'Protected Eyes'
A version of the British Mastiff specially designed for the Talisman Counter-IED program. It is fitted with an M151 Protector remote weapon station, mine plow, optical camera[14] and a Honeywell RQ-16 T-Hawk micro air vehicle with screens in the back to display its camera feed.[15]
Wolfhound (Heavy Tactical Support Vehicle)
British modification of the Cougar 6×6, with FPII providing the base vehicle and NP Aerospace in the UK integrating electronics and the British armor package. The first Wolfhounds entered service in Afghanistan in October 2010. 130 have been ordered[16] for gun tractor and logistical roles.[17]
Cougar variant that was being marketed by Malley Industries of Dieppe, New Brunswick Canada for the replacement of the RG-31 and LAV for the Canadian Forces; Malley Industries lost the contract to Textron TAPV.
Fire Support Cougar
Cougar 4x4 chassis fitted with the complete turret and main gun assembly of the Panhard AML-90 armored car. In service with the Djiboutian Army.[18]
Recovery of Airbase Denied by Ordinance (RADBO)
Category I Cougar equipped with a U.S. Air Force-designed directed energy weapon, interrogator arm, console, and other features to clear unexploded ordnance from airfields.[19]


Map of Cougar operators in blue

Operational historyEdit

British Mastiff with Choker mine rollers in 2012
Polish Army Cougars in Afghanistan

The Cougar is used primarily by the United States Armed Forces and the British Army, as well as law enforcement agencies in the United States. In service with those countries, the Cougar is used in a variety of roles, including the HEV (Hardened Engineer Vehicle) and the Joint Explosive Ordnance Disposal Rapid Response Vehicles (JERRV) while in service with the US Marine Corps, US Navy Seabees, and US Air Force Rapid Engineer Deployable Heavy Operational Repair Squadron Engineers.

Compared to the original Cougar vehicle, the British variant is fitted with large, vertical armor plates that cover the large vision blocks and weapon firing ports. This is in line with British Army doctrine concerning the role of the APC/MICV, specifically that it is to carry troops under protection to the objective and give firepower support when they have disembarked. The Mastiff is fitted with a turret sporting either a L7A2 General Purpose Machine Gun, L110A1 Light Machine Gun, L11A1 Heavy Machine Gun or L134A1 40 mm Grenade Machine Gun.[42] One aspect of the British Army's approach to APC/MICV units (which differs to that of the United States) is that the ability of the average soldier to fire accurately out the ports of a moving IFV has been questioned. The large armor plates add side protection from RPGs or IED explosions.

The British Army has operated an earlier MPV named "Tempest MPV".[43][44] As of November 2008, the British Army has ordered over 400 Cougar vehicles for deployment in Iraq and Afghanistan following a series of Urgent Operational Requirements (UORs). Deliveries of the first 86 Mastiffs began in February 2007, and an order for 22 further vehicles was placed in March, bringing the total to 108. In October 2007, Gordon Brown announced a further 140 Mastiffs and 157 new Cougar 4x4 variants, named Ridgeback were being ordered to protect troops from mines and roadside bombs.[45]

Canada has deployed the Cougar since October 2007 in Afghanistan.[46]

From November 2008, forty Cougar H were lent by the United States for the Polish contingent in Afghanistan. In Polish service they carried 7.62mm PK machine guns.[11]

On Jan 5, 2012 an Air Force EOD Team, Team Tripwire, 3 Airman, were killed by a remote detonated IED attack.

A British Mastiff suffered an IED attack in Afghanistan in April 2013 which caused three fatalities.[47]



  1. ^ @Mansourtalk (6 May 2019). "#LNA armored vehicles Southern #Tripoli: Palmaria 155 mm Self-Propelled Howitzer - @STREITGroupOFL Cougar APC - KAD…" (Tweet) – via Twitter.
  2. ^ a b c Cougar 4x4 specifications Archived 2007-08-13 at the Wayback Machine,
  3. ^ a b c USMC Cougar/JERRV page Archived 2007-05-04 at the Wayback Machine
  4. ^ a b Cougar 6x6 specifications Archived 2007-08-13 at the Wayback Machine,
  5. ^ Cougar H Series 6x6,
  6. ^ "Cougar Armoured Vehicle". YouTube. 2010-05-18. Archived from the original on 2021-12-22. Retrieved 2021-03-09.
  7. ^ Army Bullets Archived 2006-02-06 at the Wayback Machine
  8. ^ a b "The truck the Pentagon wants and the firm that makes it". USA Today, 10/2/2007.
  9. ^ MRAP Vehicle Order: 1,000 Cougars to be Turned Loose.
  10. ^ UK Land Forces Order ‘Mastiff PPV’ Cougar Vehicles (updated).
  11. ^ a b c Hołdanowicz, Grzegorz: Cougary w Ghazni in: "Raport – Wojsko Technika Obronność" Nr. 12/2008, p. 48–50 (in Polish)
  12. ^ Cougar ISS Archived 2010-05-04 at the Wayback Machine
  13. ^ "Lights Out". Private Eye. London. 15 May 2015. p. 30.
  14. ^ "A Comparison of UK Sensor Turrets". Archived from the original on 2011-07-13. Retrieved 2011-08-24.
  15. ^ "'Flying Robot' pilot helps find IEDs in Helmand". UK Ministry of Defence.
  16. ^ . Defence professionals Archived from the original on 2012-03-17. Retrieved 2010-10-18. {{cite web}}: Missing or empty |title= (help)
  17. ^ MOD Order Details for the Wolfhound Vehicle Archived May 13, 2009, at the Wayback Machine
  18. ^ a b "Military parade reveals Djibouti's new Cougar MRAPs". Jane's Defence Weekly. 2016-07-08. Archived from the original on 2016-07-08. Retrieved 2016-08-08.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
  19. ^ Army, Air Force take bomb disposal to a new level with lasers, Army technology, DoD live, 1 July 2015
  20. ^ a b Martin, Guy (30 November 2016). "Burundi getting more Cougars – defenceWeb".
  21. ^ International Institute for Strategic Studies (2021). The Military Balance. p. 455. ISBN 9781032012278.
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  23. ^ Canadian Forces Armour — EROC Cougar Route-Opening Vehicle Archived 2011-09-03 at the Wayback Machine
  24. ^ "SAD poslala Hrvatskoj vozila koja se prelako prevrću". 3 May 2010.
  25. ^ [1] Archived 2014-02-19 at the Wayback Machine)
  26. ^ "Djibouti parades new armour".
  27. ^ Hungarian Military Orders MRAPs Archived 2009-10-18 at the Wayback Machine,
  28. ^ "Armor: Cougars Cousin Badger Arrives in Baghdad".
  29. ^ "Badgers headed for Baghdad". Retrieved 2021-03-09.
  30. ^ "Italian Defense awards contract for MRAPs".
  31. ^ Julio Maíz Sanz, 2 de marzo de 2017 (2017-03-02). "Marruecos se ha dotado de vehículos protegidos". Retrieved 2021-03-09.
  32. ^ "Trade Registers".
  33. ^ "Major U.S. Arms Sales and Grants to Pakistan Since 2001" (PDF).
  34. ^ "Buddy, Can You Spare An MRAP?".
  35. ^ Bozinovski, Igor (20 December 2017). "Slovenia upgrades MRAP-JERRV vehicles". IHS Jane's 360. Archived from the original on 26 December 2017. Retrieved 26 December 2017.
  36. ^ Bozinovski, Igor (20 December 2017). "Slovenia upgrades MRAP-JERRV vehicles". IHS Jane's 360. Archived from the original on 26 December 2017. Retrieved 26 December 2017.
  37. ^ "KOV EOD – GDLS Jerry 6x6 Engineer variant". (in Slovenian).
  38. ^ "Boris Johnson announces more weapons for Ukraine". BBC News. 8 April 2022. Retrieved 8 April 2022.
  39. ^ "UK firms up UOR to core vehicle numbers". 16 December 2013. Retrieved 18 December 2013.
  40. ^ In the News Archived 2007-09-27 at the Wayback Machine. Force Protection, Inc.
  41. ^ Collins, David. "New London acquires war-ready armored vehicle". The Day of New London. Retrieved 4 February 2020.
  42. ^ Defence image database Archived February 6, 2012, at the Wayback Machine
  43. ^ "Cougar Mine Protected Armored Patrol Vehicle". Archived from the original on 2006-10-17. Retrieved 2006-09-30.
  44. ^ "Equipment".
  45. ^ "UK Iraq troops to be cut to 2,500". BBC News. 2007-10-08.
  46. ^ Ouellet, Martin (29 August 2007). "Canadians get new bomb protection". Toronto Star.
  47. ^ "Afghanistan roadside bomb kills three British soldiers". BBC News. 2013-05-01.

External linksEdit

  • "Mastiff" British Army website
  • Cougar series Force Protection
  • Cougar MRAP H 4x4 Technical data sheet and pictures Army Recognition
  • Cougar MRAP HE 6x6 Technical data sheet and pictures Army Recognition
  • Cougar
  • Cougar 4x4 and Cougar 6x6
  • News about Cougar Defense-Update
  • Cougar H/HE
  • Mastiff Force Protection Vehicle