What is Gear Shaving Cutters?
Gear shaving is an intricate process comprising rotating workpieces with shaving cutters. The shaving cutters are in the form of a pair of cross-axes gears. There occurs a sliding action of the gear teeth surface with the crossed gear axes. This process produces intricate teeth on the gear surface. The angle of contact between the workpiece and the cutter can be around 2 degrees to obtain optimum teeth and shape. The shaving cutters are the finishing tools that give the utmost precision to the finished product.
The entire process of gear shaving and processing has a short life cycle. It ensures high productivity of the gear manufacturing technique. It also has the property of easy integration with self-automatization.
Benefits of Gear Shaving Cutters
The gear shaving cutters give the ultimate perfection to the finished product, and that is the gears. The shaving cutters incorporate high precision on the gear surface. The precise design of the gears has a direct connection with that of the net productivity. If the gears and teeth on them are not intricate, it can affect the production of the different varieties of gears. The gears are an integral part of any machinery. The efficacy of the gears depends on their torque, and the torque force depends on the teeth. The teeth of the gears are an essential part. The carved teeth surface present on the gears gives the maximum pressing angle.
The shaving cutters have two essential functions to perform. One is that the shaving cutters produce high-finished teeth on the gear surface. The gears usually comprise of good quality metal. The bulk metal transforms into the specific shape of the gear by carving. The cutting tool helps to cut the bulk metal into the proper of the gear. The shaving cutter then comes into play. The shaving cutter gives the exact shape and precision to the gear. These shaving cutters help in developing the teeth on the gear surface with utmost efficiency. It also increases the productivity of the gears as the teeth enhance their efficacy. Another reason for using shaving cutters is the lower production cost. The shaving cutters installed in the industry produce gears within the stipulated time at a much lower price.
The shaving cutters give the best finishing touch to the gear. The precise formulation of the gear teeth marks the presence of an efficient gear shaving cutter. An efficient gear shaving cutter reduces friction. The friction occurs when the teeth on two gear surfaces are in contact with each other. It prevents wear and tears on the gear surface. A gear precisely finished with a good shaving cutter has better longevity. It is in comparison to any other tools and increases the shelf life of the shaving cutters.
The gear shaving cutters are the single source tools producing various types of gears. The manufactured gears can only hit the market after the processing. The shaving cutters perform the final processing and finishing of the gears and the teeth on the surface. This step is essential during the marketing of the finished product.
The utilization of the shaving cutters is also for quality maintenance purposes. The best quality gear shaving cutters produce the best quality gears in the market.
